The look and feel of screen printing.
The speed of a heat press.
Genuine plastisol inks. Pantone-matched spot colours. A soft, in-garment finish your customers will notice. Order transfers, store them on the shelf, press as orders come in.
Screen printing,
without the screen printing.
Traditional screen printing produces a result that no other process comes close to — ink that embeds directly into garment fibres, soft to the touch, bold in colour, built to last. The problem? It means sending your stock out, waiting weeks, and paying for minimums you can’t always fill.
ScreenPrint PRO takes genuine plastisol screen print inks and puts them onto a heat press carrier — so you get that same authentic result on demand. Order the transfers. Store them on the shelf. Press them as your orders come in.
- Genuine plastisol inks — the real thing, not a substitute
- Pantone-matched spot colours for brand accuracy
- Ink embeds into fabric fibres — soft, premium feel
- No garments leaving your premises
- Press on demand — fill orders as they arrive
- Up to 6 Pantone colours per job
Every colour. Every screen.
Every job — made by hand and machine.
There’s a reason ScreenPrint PRO requires a 25-sheet minimum and a $40 per-colour setup. Each colour in your design goes through this entire process — individually.
Watch the full behind-the-scenes video ↗
Separation
Output
Coating
Exposure
Development
Mixing
Printing
to Ship
Multi-colour jobs also receive a free clear bonding screen — this binds all colours together for a durable single-layer result.
When DTF isn’t the answer,
this is.
DTF is outstanding for full-colour, short-run, and variable jobs. But when you need exact Pantone colours, a genuinely soft hand feel, or the kind of print that holds up to commercial laundering — you need a different process entirely.
Exact Pantone Colour
Recipe-based mixing using an Avient 16-colour system. Not by eye, not by approximation. The same PMS colour today matches your reorder in two years, exactly.
Softest Hand Feel
Plastisol inks embed into garment fibres, not sit on top. The result is a print that feels like part of the shirt — the benchmark other processes are compared against.
Built to Last
Plastisol is the most wash-durable print method available. Bold colours and sharp edges that hold up through commercial laundering and long uniform life cycles.
Press On Demand
Stock transfers on the shelf, not printed garments taking up space. Press one piece or a hundred as orders arrive — without reprinting the whole run each time.
Bold, Large Prints
Full A3 gang sheets for oversized graphics that don’t feel heavy. Statement prints and big chest designs that sit flat and look clean.
Reorder Certainty
Recipe-based colour mixing means every reorder is identical — no drift, no “close enough.” Critical for franchise programmes, corporate uniforms, and multi-site rollouts.
Your brand colour is a system — not a guess.
Digital print methods — DTF included — approximate Pantone colours through CMYK mixing. That’s fine for photographic and multi-colour designs. But if you’re printing a brand logo with a specific PMS number, “approximately matching” isn’t matching.
ScreenPrint PRO uses a computerised 16-colour Avient mixing system. Your PMS number maps to a proven recipe. The result is on-brand, every single time, regardless of which order it is or how many months apart your reorders are.
- 33 standard colours including 3 metallics
- Non-standard PMS mixing available — $60 mixing fee
- Recipe saved for exact reorder matching
- Up to 6 spot colours per job
33 standard colours. Metallics included.
Pick from our standard palette — 30 solid PMS colours plus 3 metallics — or pay a $60 mixing fee for any non-standard Pantone reference.
Non-standard PMS colours available with a $60 mixing fee. Contact our team before placing your order.
Four gang sheet sizes. Lay up as many designs as you need.
All orders are supplied as gang sheets — you lay up your artwork, we do the rest. Minimum 25 sheets per order.
Mega and A3 sheets share the same pricing. Guillotining available at 10c per cut per sheet — contact our team after placing your order to add this.
See exactly what your job will cost.
Select your sheet size, number of Pantone colours, and quantity to get an instant estimate. All prices ex GST.
Reordering the same job? Tick “Repeat order” — setup drops from $40 to $20 per colour because your screens are already in the system.
Built to last
These are the settings and steps to get a perfect result every time. Hot peel — but don’t rush it. Wait a few seconds before peeling for the cleanest release.
Temperature
Time
Pressure
Peel
Post Press
Pro tip: After your 10-second press and hot peel, place a piece of cotton over the transfer and press again for 5 seconds. This is the step that gives ScreenPrint PRO its beautiful pressed-in finish — settling the plastisol ink into the fibres and removing any surface sheen. STX pressure setting: 7. Fusion IQ: 70 PSI. Don’t skip the post press — your customers will notice the difference.
Frequently Asked Questions
Minimum order is 25 sheets per job. This minimum exists because of the screen-making process — each colour requires its own physical screen, and the setup cost is spread across the run. It’s why there’s also a $40 per-colour setup fee.
ScreenPrint PRO works best on 100% cotton, cotton-rich blends, and fleece. Plastisol inks embed into natural fibres for the signature soft feel. It is not recommended for technical polyester or sublimated fabrics — for those, UltraColour PRO with the appropriate blocker is the right choice.
Up to 6 Pantone spot colours per job. Pricing increases per colour — each additional colour is a separate screen, a separate ink mix, and a separate pass through the press. For multi-colour jobs, we add a free clear bonding screen that binds all colours together into a single durable layer.
Setup is $40 per colour for new jobs. This covers film output, screen making, and ink mixing for each colour. For repeat jobs with the same artwork and colours, setup drops to $20 per colour — your recipe is already in the system, so the process is faster.
Yes — you can lay up as many different designs as you need on a single gang sheet, as long as they all use the same set of Pantone colours. The sheet is priced by size and colour count, not by the number of individual designs on it.
Our 33-colour standard range covers most common PMS references. If your colour isn’t in the standard range, custom Pantone mixing is available for a $60 mixing fee. Contact our team before placing your order so we can confirm availability and get the mix right before production begins.
Yes — guillotining is available at 10c per cut per sheet. Place your order online first, then contact our team to add the guillotining service. Guillotine cuts are straight-line only — not suitable for complex shapes or tight registration cuts.
DTF transfers use a polyurethane adhesive layer that bonds to the surface of the garment. ScreenPrint PRO plastisol inks are pushed through the screen and into the garment fibres themselves — they cure in place and move with the fabric. The result is a print that softens further with every wash, rather than sitting on top of the fabric.
Ready to order?
Order a free sample pack and see the ScreenPrint PRO difference for yourself. If you have a specific garment or job in mind, reach out — we’ll make sure you get the right product first time.